Voltage Drop Calculator
Enter the conductor metal, AWG size, current, one-way run length and system voltage to get the voltage drop in both volts and percent — and the voltage actually delivered at the load. Use it to keep a circuit inside the common 3% guideline.
Calculator
| Voltage drop | 7.90 V |
|---|---|
| Voltage drop | 6.58 % |
| Voltage at the load | 112.1 V |
Formula
Single-phase: VD = (2 × K × I × L) / CM. Three-phase: VD = (1.732 × K × I × L) / CM. The percentage is VD ÷ Vsource × 100. K is the resistivity constant (copper 12.9, aluminum 21.2 circular-mil·Ω/ft at ~75°C), I is the current in amps, L is the one-way length in feet, and CM is the conductor area in circular mils. The factor of 2 accounts for the round trip (out and back) on a single-phase run.
Worked example
A 12 AWG copper conductor (6,530 circular mils) carrying 20 A over a 100 ft one-way single-phase run: VD = (2 × 12.9 × 20 × 100) / 6,530 = 51,600 / 6,530 = 7.90 V. On a 120 V circuit that is 7.90 / 120 = 6.6%, well over the 3% guideline, so the load sees only about 112.1 V — step up to 10 AWG (4.97 V, 4.1%) or 8 AWG to bring it in range.
Voltage drop is the quiet failure mode of a circuit: everything is wired correctly and the breaker never trips, yet a motor runs hot or lights dim because too much voltage was lost in the conductor before it reached the load. The figure that matters is the percentage, not the raw volts — four volts lost is trivial on a 240 V feeder but crippling on a 12 V battery run. Distance is the usual culprit, since drop rises directly with the one-way length, so long runs to a shed, a pump or a trailer are where you check this first. If the percentage lands above your 3% target, step up one gauge and recompute rather than living with the loss.
Reference table: Voltage Drop Chart per AWG (20 A, 100 ft, 120 V)
Frequently asked questions
How do I calculate voltage drop?
What is the 3% voltage drop rule?
How do I calculate voltage drop on a 12V circuit?
Does length mean one-way or round-trip?
Why is aluminum voltage drop higher than copper?
Source: NEC Chapter 9, Table 8 (conductor properties); resistivity constant K for copper and aluminum · All sources